Automated Solutions

Providing End of Line Packaging Solutions

DESIGNED TO INCREASE PRODUCTION AND REDUCE LABOR COSTS

At DCP International we know packaging automation. We offer a broad line of automation solutions that include case erectors, tray formers, case sealers, case packers, tray loaders, and pick & place and robotic palletizers. These solutions have been successfully installed for a diverse range of industries including food, cannabis, beverage, automobile, apparel, health, beauty, printing, pharmaceutical and consumer electronics.

An Automated Solutions Program Specific To Your Needs

Not sure where to start? No problem, our team of experts can help identify the best options for your company.

We know that packaging automation can be vitally important in overcoming space, labor and quality challenges. Add consistency, quality, and higher throughputs with automated solutions. Do you want to learn more? Explore your options below.

Products and Automation Solutions

Automation Solutions

Automatic Weighing and Dispensing

Automatic weigh filling machines are useful for almost every production need, accuracy requirement, space constraint and budget. These machines ensure ease of use, sanitation and serviceability. They can weigh and fill pouches, bags, containers, cartons and cases from as little as 1 gram up to 50 pounds and fill from 5 to 200 dispenses per minute. Automatic weighing and dispensing machines can easily integrate with other auxiliary machines including vertical form fill and seal machines, horizontal form fill and seal machines, pre-made pouch filling machines and container filling machines.

PrimoLinear Automatic Net Weigh Filling Machine

PrimoLinear™ Automatic Net Weigh Filling Machine

Read More »
Automation Solutions

Bubble On-Demand

Bubble wrap has long been a staple in protecting and shipping goods, however with the costs for dimensional freight on the rise, and storage space in many businesses at a premium, people are seeking alternative solutions. Bubble on-demand systems convert high-quality films into inflatable cushions of air. This cushioning not only provides superior product protection, it’s also viewed as a more premium packaging by consumers – increasing the perceived product value of the items it’s protecting.

Automation Solutions

Cappers

Pioneer works with a range of automatic capping machines engineered for medium to high-speed requirements, and they are ideally suited for the snack food, confectionery, beverage, pharmaceutical and cannabis industries. Cappers offer leak guarding and tamper evidence while preserving freshness and prolonging shelf life. They accommodate many container sizes and can meet production rates from 10 to 150 cycles per minute depending on the specifics.

Capper Machine

Capping Machines

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Automation Solutions

Carton Erectors

User-friendly, efficient, cost-effective case erecting and tray forming solutions are designed to increase your production’s productivity. We offer several machine options, including corrugated boxes, and end of line processes. Case erectors models are available for low, mid and high-speed production rates, operating at speeds up to 35 boxes per minute. These machines can help automate your production line or greatly improve your existing systems.

Boxxer Case Erector

Boxxer Case Erector

Read More »
Automation Solutions

Closure and Tape

Automating your case sealing process can greatly increase productivity and reduce manual repetitive labor. Pioneer offers several different case sealing solutions. These machines are engineered to work directly with your automatic forming machines, to form and glue trays for operators in virtually any industry where a tray with a lid is needed. Once erected and filled, corrugated boxes, cases, and trays, are tightly sealed with hot glue or tape.

Automated Solutions - On-Demand Inflatable Systems

Automated Solutions

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Automation Solutions

Cohesive Packaging

Whether your business packages and ships ecommerce goods to consumers, or industrial parts for shipping and storage; cohesive packaging is an intelligent, cost-effective and versatile solution. Pioneer works with the widest line of cohesive materials and equipment in the industry, and can provide complete cohesive automation systems to increase your packaging efficiency.

Pregis Automated Cohesive System 4500

Pregis Automated Cohesive System 4500

Read More »
Automated Cohesive Packaging Solutions 900

Pregis Automated Cohesive System 900

Read More »
Automation Solutions

Flow Wrappers

We offer automatic flow wrapping machines to fit your budget, production rate and floor plan. Perfect for automatic bagging and product loading, our automatic flow wrapping machines can fill products that vary in length and bulk density. You’ll maximize production, minimize product and film waste and reduce maintenance costs

SleekWrapper HSB

SleekWrapper HSB

Read More »
Automation Solutions

Foam in Place

Our machines and systems feature the most cost-effective, time-efficient foam-in-place packaging technology in the industry. On-demand foam or “foam-in-place” is made in real-time by combining two liquid foams in a bag or liner. The expandable foam packaging mixture rapidly surrounds the product creating a custom, protective mold. The intuitive equipment design and responsive controls simplify the packaging process, reduce cost and increase productivity.

Foam In Place Smartbagger

IntelliPack® SmartBagger™

Read More »
Automation Solutions

Labelers

Labeler Machine

Labeling Systems

Read More »
Automation Solutions

Liquid Fill

Packaging liquids into containers takes precision, to ensure end products are clean, consistent – and in many cases child safe. Pioneer works with manufacturers in a range of industries to match automated liquid filling and sealing solutions with their end use. From lines capable of filling temperature-sensitive products, or adjusting to various size and container outputs, Pioneer can help you to identify the right solution for your needs.

Liquid Filler

Liquid Filling Systems

Read More »
Automation Solutions

Mailing/Bagging

Automated bagging systems are used in a wide range of industries to package small parts, manuals and finished goods. Bagging machines seamlessly integrate into your operations, through customized in-feeds and accessories. These machines scan, pack, seal and print labels directly onto bags for sorting and shipping. Our engineers will work with you to customize your bagging configuration to increase efficiency and output.

Automated Poly Bagging Max12

Sharp® Max 12™

Read More »
Sharp Max Pro 18 Bagging System

Sharp® MAX-PRO 18

Read More »
Sharp Automatic Poly Bagging Machine MAX20

Sharp® Max 20™

Read More »
Automation Solutions

Pallet Stackers

Once products are packaged into cartons, trays, or jugs they are often placed on pallets according to a prescribed pattern. This precise stacking balances loads and prevents items from shifting or crushing. Automated palletizers are designed to streamline pallet stacking, while also eliminating human error and preventing workplace injury.

ZZAG Robotic Palletizer

Z.Zag Robotic Palletizer

Read More »
Automation Solutions

Pick and Pack Automation

Repetitive tasks like assembly, or picking and packing of products often require significant human capital to complete. However, as workforce shortages continue and automation costs shrink, many businesses are considering new ways of completing these tasks. New, dexterous AI-powered robots are making this possible. These robots can be configured to perform a wide variety of tasks, work in unstructured environments, and be deployed across a range of industries

Rios Pick and Pack

RIOS Pick and Place

Read More »
Automation Solutions

Pre Roll Joint Packaging Machine

As the legalization of marijuana grows, so too does the demand for legal cannabis products. To keep pace with demand, and ensure consistency in their output, many cannabis businesses are turning to automated pre roll solutions. These machines are designed to automatically weigh, fill, twist and trim up to 4,000 pre-rolled cones per hour, increasing productivity and profitability.

Pre Roll JuanaRoll

JuanaRoll®

Read More »
Automation Solutions

Shrink Automation

Automated shrink systems are designed to apply heat to specially designed films, so that they conform neatly to the items being packaged. These flexible systems can be configured to accommodate a variety of packaging speeds and sizes, and work with other common production equipment (center folders, friction feeders, pick and place feeders, separating conveyors, combiners, checkweighers…and more).

Conflex CT 62 Shrink Tunnel

CT 62 Shrink Tunnel

Read More »
Conflex CT 6H Shrink Tunnel

CT-6H Shrink Tunnel

Read More »
Conflex V48 Shrink Tunnel

V48 Shrink Tunnel

Read More »
Automation Solutions

Vertical Fill Form and Sealing Equipment

Our family of vertical bagging machines includes models for both mid-range and high-speed packaging and small or large bag sizes. We engineer our vertical form fill and seal machines to seal a wide variety of film types, structures and styles. We have installed hundreds of vertical form fill and seal machines around the world for a variety of products including snack food packaging, chocolate packaging, vegetable packaging, meat packaging, pet food packaging, cannabis packaging, pharmaceutical packaging, medicinal packaging, and frozen food packaging.

Economical Vertek

ECONOMICAL VERTEK 800 / 1200

Read More »
Automation Solutions

Weighing and Filling

Weight-based controls are used in many industries to portion products for packaging. From cannabis to cereals, and medicines to meats, weighing and filling automation solutions are designed to help to ensure a consistent output every time.
These machines can weigh and fill pouches, bags, containers, cartons and cases from as little as 1 gram to 50 pounds with fill rates from 5 to 200 dispenses per minute.

PrimoComb Multi-Head Weigher

PrimoCombi™ Multi-Head Weigher

Read More »
PrimoLinear Automatic Net Weigh Filling Machine

PrimoLinear™ Automatic Net Weigh Filling Machine

Read More »

Products and Automation Solutions

  • Auto Weigh and Dispense Icon Auto Weigh and Dispense Icon Automatic Weighing and Dispensing
    Automation Solutions

    Automatic Weighing and Dispensing

    Automatic weigh filling machines are useful for almost every production need, accuracy requirement, space constraint and budget. These machines ensure ease of use, sanitation and serviceability. They can weigh and fill pouches, bags, containers, cartons and cases from as little as 1 gram up to 50 pounds and fill from 5 to 200 dispenses per minute. Automatic weighing and dispensing machines can easily integrate with other auxiliary machines including vertical form fill and seal machines, horizontal form fill and seal machines, pre-made pouch filling machines and container filling machines.

    PrimoLinear Automatic Net Weigh Filling Machine

    PrimoLinear™ Automatic Net Weigh Filling Machine

    Read More »
  • Void Fill Icon Void Fill Icon Bubble On-Demand
    Automation Solutions

    Bubble On-Demand

    Bubble wrap has long been a staple in protecting and shipping goods, however with the costs for dimensional freight on the rise, and storage space in many businesses at a premium, people are seeking alternative solutions. Bubble on-demand systems convert high-quality films into inflatable cushions of air. This cushioning not only provides superior product protection, it’s also viewed as a more premium packaging by consumers – increasing the perceived product value of the items it’s protecting.

  • Cappers Icon Cappers Icon Cappers
    Automation Solutions

    Cappers

    Pioneer works with a range of automatic capping machines engineered for medium to high-speed requirements, and they are ideally suited for the snack food, confectionery, beverage, pharmaceutical and cannabis industries. Cappers offer leak guarding and tamper evidence while preserving freshness and prolonging shelf life. They accommodate many container sizes and can meet production rates from 10 to 150 cycles per minute depending on the specifics.

    Capper Machine

    Capping Machines

    Read More »
  • Box Erector Icon Box Erector Icon Carton Erectors
    Automation Solutions

    Carton Erectors

    User-friendly, efficient, cost-effective case erecting and tray forming solutions are designed to increase your production’s productivity. We offer several machine options, including corrugated boxes, and end of line processes. Case erectors models are available for low, mid and high-speed production rates, operating at speeds up to 35 boxes per minute. These machines can help automate your production line or greatly improve your existing systems.

    Boxxer Case Erector

    Boxxer Case Erector

    Read More »
  • Tape Icon Tape Icon Closure and Tape
    Automation Solutions

    Closure and Tape

    Automating your case sealing process can greatly increase productivity and reduce manual repetitive labor. Pioneer offers several different case sealing solutions. These machines are engineered to work directly with your automatic forming machines, to form and glue trays for operators in virtually any industry where a tray with a lid is needed. Once erected and filled, corrugated boxes, cases, and trays, are tightly sealed with hot glue or tape.

    Automated Solutions - On-Demand Inflatable Systems

    Automated Solutions

    Read More »
  • Cohesive Packaging Icon Cohesive Packaging Icon Cohesive Packaging
    Automation Solutions

    Cohesive Packaging

    Whether your business packages and ships ecommerce goods to consumers, or industrial parts for shipping and storage; cohesive packaging is an intelligent, cost-effective and versatile solution. Pioneer works with the widest line of cohesive materials and equipment in the industry, and can provide complete cohesive automation systems to increase your packaging efficiency.

    Pregis Automated Cohesive System 4500

    Pregis Automated Cohesive System 4500

    Read More »
    Automated Cohesive Packaging Solutions 900

    Pregis Automated Cohesive System 900

    Read More »
  • Flow Wrap Icon Flow Wrap Icon Flow Wrappers
    Automation Solutions

    Flow Wrappers

    We offer automatic flow wrapping machines to fit your budget, production rate and floor plan. Perfect for automatic bagging and product loading, our automatic flow wrapping machines can fill products that vary in length and bulk density. You’ll maximize production, minimize product and film waste and reduce maintenance costs

    SleekWrapper HSB

    SleekWrapper HSB

    Read More »
  • Foam in Place Icon Foam in Place Icon Foam in Place
    Automation Solutions

    Foam in Place

    Our machines and systems feature the most cost-effective, time-efficient foam-in-place packaging technology in the industry. On-demand foam or “foam-in-place” is made in real-time by combining two liquid foams in a bag or liner. The expandable foam packaging mixture rapidly surrounds the product creating a custom, protective mold. The intuitive equipment design and responsive controls simplify the packaging process, reduce cost and increase productivity.

    Foam In Place Smartbagger

    IntelliPack® SmartBagger™

    Read More »
  • Labels Icon Labels Icon Labelers
    Automation Solutions

    Labelers

    Labeler Machine

    Labeling Systems

    Read More »
  • Liquid Fill Icon Liquid Fill Icon Liquid Fill
    Automation Solutions

    Liquid Fill

    Packaging liquids into containers takes precision, to ensure end products are clean, consistent – and in many cases child safe. Pioneer works with manufacturers in a range of industries to match automated liquid filling and sealing solutions with their end use. From lines capable of filling temperature-sensitive products, or adjusting to various size and container outputs, Pioneer can help you to identify the right solution for your needs.

    Liquid Filler

    Liquid Filling Systems

    Read More »
  • Mailing & Bagging Icon Mailing & Bagging Icon Mailing/Bagging
    Automation Solutions

    Mailing/Bagging

    Automated bagging systems are used in a wide range of industries to package small parts, manuals and finished goods. Bagging machines seamlessly integrate into your operations, through customized in-feeds and accessories. These machines scan, pack, seal and print labels directly onto bags for sorting and shipping. Our engineers will work with you to customize your bagging configuration to increase efficiency and output.

    Automated Poly Bagging Max12

    Sharp® Max 12™

    Read More »
    Sharp Max Pro 18 Bagging System

    Sharp® MAX-PRO 18

    Read More »
    Sharp Automatic Poly Bagging Machine MAX20

    Sharp® Max 20™

    Read More »
  • Pallet Icon Pallet Icon Pallet Stackers
    Automation Solutions

    Pallet Stackers

    Once products are packaged into cartons, trays, or jugs they are often placed on pallets according to a prescribed pattern. This precise stacking balances loads and prevents items from shifting or crushing. Automated palletizers are designed to streamline pallet stacking, while also eliminating human error and preventing workplace injury.

    ZZAG Robotic Palletizer

    Z.Zag Robotic Palletizer

    Read More »
  • Pick and Place Icon Pick and Place Icon Pick and Pack Automation
    Automation Solutions

    Pick and Pack Automation

    Repetitive tasks like assembly, or picking and packing of products often require significant human capital to complete. However, as workforce shortages continue and automation costs shrink, many businesses are considering new ways of completing these tasks. New, dexterous AI-powered robots are making this possible. These robots can be configured to perform a wide variety of tasks, work in unstructured environments, and be deployed across a range of industries

    Rios Pick and Pack

    RIOS Pick and Place

    Read More »
  • Preroll Icon Preroll Icon Pre Roll Joint Packaging Machine
    Automation Solutions

    Pre Roll Joint Packaging Machine

    As the legalization of marijuana grows, so too does the demand for legal cannabis products. To keep pace with demand, and ensure consistency in their output, many cannabis businesses are turning to automated pre roll solutions. These machines are designed to automatically weigh, fill, twist and trim up to 4,000 pre-rolled cones per hour, increasing productivity and profitability.

    Pre Roll JuanaRoll

    JuanaRoll®

    Read More »
  • Shrink Systems Icon Shrink Systems Icon Shrink Automation
    Automation Solutions

    Shrink Automation

    Automated shrink systems are designed to apply heat to specially designed films, so that they conform neatly to the items being packaged. These flexible systems can be configured to accommodate a variety of packaging speeds and sizes, and work with other common production equipment (center folders, friction feeders, pick and place feeders, separating conveyors, combiners, checkweighers…and more).

    Conflex CT 62 Shrink Tunnel

    CT 62 Shrink Tunnel

    Read More »
    Conflex CT 6H Shrink Tunnel

    CT-6H Shrink Tunnel

    Read More »
    Conflex V48 Shrink Tunnel

    V48 Shrink Tunnel

    Read More »
  • Vertical Fill Icon Vertical Fill Icon Vertical Fill Form and Sealing Equipment
    Automation Solutions

    Vertical Fill Form and Sealing Equipment

    Our family of vertical bagging machines includes models for both mid-range and high-speed packaging and small or large bag sizes. We engineer our vertical form fill and seal machines to seal a wide variety of film types, structures and styles. We have installed hundreds of vertical form fill and seal machines around the world for a variety of products including snack food packaging, chocolate packaging, vegetable packaging, meat packaging, pet food packaging, cannabis packaging, pharmaceutical packaging, medicinal packaging, and frozen food packaging.

    Economical Vertek

    ECONOMICAL VERTEK 800 / 1200

    Read More »
  • Fill Weigh Icon Fill Weigh Icon Weighing and Filling
    Automation Solutions

    Weighing and Filling

    Weight-based controls are used in many industries to portion products for packaging. From cannabis to cereals, and medicines to meats, weighing and filling automation solutions are designed to help to ensure a consistent output every time.
    These machines can weigh and fill pouches, bags, containers, cartons and cases from as little as 1 gram to 50 pounds with fill rates from 5 to 200 dispenses per minute.

    PrimoComb Multi-Head Weigher

    PrimoCombi™ Multi-Head Weigher

    Read More »
    PrimoLinear Automatic Net Weigh Filling Machine

    PrimoLinear™ Automatic Net Weigh Filling Machine

    Read More »

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